Power Generation Fabrication Services

Metal Fabrication in the Power Generation Industry

Why is Metal Fabrication So Important to the Power Generation Industry?

Generators are large pieces of heavy-duty equipment that require strong, durable components. Metal fabrication is key to manufacturing products that will hold up to the toll the generator will take during its lifetime. The strength and durability provided by metal fabrication ensure that generators and other power generation equipment can operate reliably under demanding conditions.

Jones Metal as a business was created as a support to the power generation industry. In 1942, we started fabricating generator enclosures for American soldiers involved in the war, and that is how the Jones Metal manufacturing legacy began.

Fabrication Services Jones Metal offers to the Power Generation Industry

Our power generation customers utilize all areas of our shop for various components. We offer a comprehensive range of services, including:

•  Laser Cutting: Precision cutting for intricate designs and efficient material usage.
• Bending: Forming metal into desired shapes with high accuracy
• Rolling: Creating cylindrical shapes and curves for various applications
• Welding: Strong and durable joining of metal parts
• Machining: High-precision shaping of metal components
• Wet Paint or Powder Coating: Protective and aesthetic coatings for metal surfaces

These services allow us to produce high-quality parts that meet the specific needs of the power generation industry.

Metal Fabrication Components & Products for the Power Generation Industry

Jones Metal can help produce a wide range of components and products for the power generation industry, including:

• • • Enclosures: Protective housings for generators and other equipment, designed to shield components from environmental factors and ensure safe operation.
    • Covers: Custom-fabricated covers to protect sensitive parts and machinery from dust, debris, and other contaminants.
    • Brackets: Structural supports and mounting brackets that provide stability and secure various components in place.
    • Duct Work: Fabricated ducts for efficient air flow and ventilation, essential for maintaining optimal operating temperatures and preventing overheating.
    • Air Exchangers: Components designed to facilitate the exchange of air, helping to regulate temperature and improve efficiency in power generation systems.
    • Balance Weights: Precision-engineered weights used to balance rotating machinery, ensuring smooth and stable operation.
    • Shims: Thin, custom-cut pieces used to fill gaps and ensure precise alignment of components, enhancing the overall performance and longevity of equipment.

Our expertise in fabricating these components ensures that they are built to withstand the rigorous demands of power generation environments.

At Jones Metal, we excel in handling oversized projects, including large enclosures and complex weldments. Our extensive experience in this area ensures that we can tackle even the most challenging tasks with confidence and precision. Our shop floor is designed with flexibility in mind, allowing us to accommodate projects of varying scales.

Recommended Materials for Metal Fabrication in the Power Generation Industry

The choice of materials for metal fabrication in the power generation industry is critical for ensuring durability and performance.

• • • Carbon or Mild Steel – most commonly used for parts due to its durability, cost-effectiveness, and ability to be customized with paint.
    • Stainless Steel, Aluminum, & Copper – used in other applications but not as commonly as carbon steel. These materials are selected for their ability to endure the harsh conditions typical in power generation environments.

What sets Jones Metal Apart? 

At Jones Metal we pride ourselves on the “Three Uniques” as we like to call them, that really set us apart from others in our industry:

1. We are a woman-owned, family-owned business with an 80+ year legacy.
2. We provide an exceptional quality experience.
3. We make it easy.

Industry Standards & Requirements

Jones Metal fabricates custom components built to withstand harsh environments typical in power generation plants, such as extreme temperatures, pressure, and exposure to chemicals or other corrosive elements. All components we fabricate for the industry are custom because the customer provides the designs and specifications they want us to build to. We do not provide any proprietary parts to our power generation customers.

Client Success Stories & Case Studies

One of our longest standing partnerships which dates back to our conception as a business is with a power generation company. Our over 80-year relationship with htem showcases our expertise and success in the industry. [Case study link here]

Quality Control Processes

Jones Metal has rigorous quality control processes to ensure the highest quality of products. We are ISO 9001:2015 certified and provide comprehensive documentation, including tolerance analysis, PQP, PPAP, and Certificates of Conformance (C of C). In 2024, we built a new quality lab, complete with clean room where all of our testing can be conducted in ideal circumstances by our trained team to be sure we are executing to the best possible result. Our inspections and testing procedures guarantee that every product meets our stringent standards.